Exterior Walls

I finished the exterior walls a few weeks ago, and everything went together fairly well.  I decided to use standard 2×4 wood studs for the exterior walls since I’m comfortable framing in windows and doors with them.  For the interior framing I am using 1 5/8″ steel studs mainly for the space saving aspect, although I will be discussing that separately in an upcoming post.

The first step was to take the frame wall and fit it into place.  I held off on the internal 2×4′s so I could more easily drill through the outer studs and container walls for the attaching bolts.  I also made sure there was at least a couple of inches between the framing and the closed doors to account for the sheathing, and window and door protrusions.

The upper corners of each wall needed a notch cut out to accommodate the side box beams.

The lower corners fit fine as is.

Each side is held in place with three 5/16″ bolts.  The holes for the bolts were drilled with a 5/16″ Cobalt drill bit.  The bolts that pass through the exterior walls of the cabin are galvanized with bonded washers to prevent any moisture infiltration, while the interior bolts are just standard zinc coated ones.

You might have noticed that the framing looks somewhat incomplete compared to conventional construction.  Keep in mind that these are non-load bearing walls and as such it’s not necessary to include double top plates, headers, or even jack studs under the windows.  It’s also not that adding these would have been a great burden, but I would rather have insulation than framing members on an exterior wall.  Here’s an article on Advanced Framing Techniques that gives an overview of reduced framing for non-load bearing walls.

Here’s one side that shows the three galvanized bolts that pass through the container.  These bolts, along with the three on the other side, should be the only penetrations of the container sides.

Here’s a closeup of a bolt with a bonded washer.

This is a completed framed wall for one of the two large windows.

This is one of the framed walls covered with 7/16″ OSB before the window opening is cut out.  BTW, don’t try to apply the sheathing horizontally as it cannot get past the doors – vertical is the only way it will work.  Fortunately I was able to salvage my first panel when I tried to do just that.

The sheathing is covered with 30 pound roofing felt with double coverage on the bottom, and the Anderson 200 window is sealed around the perimeter with a butyl flashing tape.  I’m not sure how necessary the tape is on this cabin since the container doors will be closed and protecting the windows most of the time.  It also has a 3 foot roof overhang which should keep most of the rain away even if the doors are open.  I guess overkill never hurts in construction.

Here’s the view out of the two window openings.  When I get a chance to router out the rafters for the locking bars, the doors should swing out wider and not be visibly in the way as much.

Here’s a view of the entire southern wall.  It’s actually much brighter inside than the camera shows.

The cabin is almost fully enclosed.  I still have to wait for a few extra guys to help me with the large windows as they are very heavy.  My son and I were able to spend the night in it over labor day with the doors closed on the unfinished walls.  It dipped down to the upper 30′s that night, and I have to tell you it was very cold in those containers without insulation.

4 thoughts on “Exterior Walls

  1. KevDread

    Question. Did you cut the walls out between the containers? If so, how does that affect the structural integrity of the container? That is one of my biggest questions qbout container homes.. I love the open floor plan, but i wonder if I need to buy containers that already have open sides orif I can simply cut out the interior walls. Thanx! AWSOME idea, and I hope to be working on one really soon!

    Reply
    1. Steve Post author

      Kev:

      The walls were cut out between the containers, and the containers were also reinforced with two box beams welded on top between the containers. I recommend you read the How to Build page that outlines the entire process and has links to the relevant posts.

      Regards.

      Steve

      Reply
  2. Andres Romeu

    I am in the initial stages of designing (using Sketchup) and putting together a two 40-ft container house separated by 14 feet of open space which will be closed with cement block walls. I am most concerned with how to install windows (or doors for that matter) through the corrugations on the side panels. How do you keep water out of the window if the corrugation is not flat?

    Thanks for your comments.

    Reply
    1. Steve Post author

      Andres:

      I never had to worry about this as I did not cut any openings into my container for windows or doors. All of my openings are within standard frame walls behind the main container doors. What I have seen done though is to weld square steel tubing into the openings to support and frame them. I have never found any tutorials on this, but you can see the finished work on many container buildings on the web.

      Steve

      Reply

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